Ngeenzuzo zexabiso eliphantsi, ukusebenza kakuhle kunye nosetyenziso olubanzi, itekhnoloji yokulungisa i-laser yeyona ndlela iphambili yokuvelisa itekhnoloji kwixesha langoku, emele uphuhliso lweshishini lemveliso elizayo.
Ukusetyenziswa kwetekhnoloji yokusetyenzwa kwelaser yamashumi amawaka ewatt yandisa ngakumbi kwaye iphucula imimandla yesicelo.Ngokukhula ngokuthe ngcembe kwetekhnoloji, amashumi amawaka e-watt laser amkelwe ngokubanzi yintengiso.Ukongeza, ukuphuculwa kwemizi-mveliso kazwelonke kufuna ngokukhawuleza itekhnoloji ephucukileyo ukuze ithathe indawo yenkqubo yemveli.amashumi amawaka e-watt laser yindlela ekhulayo, kwaye ikamva lifikile!
Ngokutsho kohlalutyo lokusetyenziswa kweshishini lensimbi yaseChina, okwangoku, amashishini aphambili okusetyenziswa kwentsimbi akwakhiwa, oomatshini, iimoto kunye namandla, alandelwa yinqanawa yokwakha kunye nezixhobo zombane zasekhaya, uninzi lwala mashishini asebenzisa amacwecwe aphakathi kunye nobunzima.Ukusika iplasma, ukusika amadangatye, ukusika amanzi, ukusika iingcingo, njl.Nangona kunjalo, kukho ezinye iingxaki, ezifana ne-plasma ayikwazi ukusika imingxunya emincinci, ukuchaneka komgangatho ombi, impembelelo enkulu ye-thermal, ayikwazi ukusika iindawo ezincinci, i-slotting ebanzi kunye nenkunkuma;ukusika i-flame kunokunciphisa kuphela i-carbon steel, kungekhona isinyithi esingenawo, kwaye isantya sokusika sihamba kancinci;ukusika amanzi kungcolisa umgangatho wamanzi;isantya sokusika ucingo sicotha, kwaye izinto ezisetyenziswayo zikhulu;ilahleko yokufa ye-punch inkulu, kwaye iindleko zezixhobo ziphezulu.
Iindlela zokuLungisa ngokweMveli
Ityala 1: Isixhobo
Ishishini lesicelo: oomatshini bokwakha, ukuhamba ngololiwe, izixhobo ezizenzekelayo njl.
Amashumi amawaka ezixhobo ze-laser ze-watt zinezibonelelo ezikhethekileyo ekusikeni kwepleyiti eshinyeneyo, kwaye amandla ayo okuqhuba iindawo ezichaneke kakhulu zomelele kakhulu.Kwisixhobo esifanayo segiya (njengoko kubonisiwe kulo mfanekiso ulandelayo umzekelo), ubushushu obuphezulu obuveliswe ngexesha lokusikwa kweplasma buya kudlula i-angle ebukhali yegiya, kwaye ubuso besiphelo sokusika burhabaxa kwaye abugudi ngokuchaneka okuphantsi, ke ngoko, ukugaya. umatshini kufuneka ukugqiba machining i-engile ejikeleza gear kwi-engile gear ebukhali okwesibini.I-angle ebukhali inokunqunyulwa ngexesha elinye ngokusebenzisa amashumi amawaka e-watt laser cutting, kwaye icandelo lihamba kakuhle, elinokuthi lihlangabezane neemfuno ze-aerospace, izixhobo zamandla ombane, izixhobo zepetroleum kunye nokuveliswa kweemoto kunye namanye amashishini aneemfuno ezichanekileyo ezichanekileyo.
Isampulu: 500mm ubukhulu gear, 12mm ubukhulu, carbon steel, R1mm engile ebukhali, 42 engile ezibukhali;
| Indlela yokuqhuba | Uqhubekeko lwemveli | 12KW laser | 20kW laser |
| Izixhobo ezifunekayo | I-300A izixhobo zokusika i-plasma, umatshini wokukhupha, umatshini wokusila | Amashumi amawaka watt laser izixhobo | Amashumi amawaka watt laser izixhobo |
| Inani labasebenzi abafunekayo | 2 umntu | 1 umntu | 1 umntu |
| Kufuneka indawo yomatshini | Iintlobo ezi-3 | 1 | 1 |
| Ngaba inkqubo yesibini iyafuneka | Okwesibini ukugaya, ukugqiba | Ukubumba ngokuthe ngqo | Ukubumba ngokuthe ngqo |
| Ukusika isantya | 3.9m/mz 3.9m/mz | 5.5m/mz 5.5m/mz | 8.5m/mz 8.5m/mz |
| Ixesha lokucwangcisa | 227min5s (ukusika kweplasma: 2min6s + ukugaya: 38S + ikona yokugaya: 2min21s + ukudluliselwa kwesikhululo kunye nokuchithwa: 22min) | 1min30s 1min30s | 58s 58s |
| Iindleko zokulungisa | 8.47 yuan (iplasma + deburring machine + milling machine + iiyure ezi-2 zomsebenzi, ixabiso leyunithi: 1.03 yuan / m, ubude becontour: 8.22 m) | 1.62 yuan (ixabiso leyunithi: 0.197 yuan / m, ubude becontour: 8.22m) | 1.37 yuan (ixabiso leyunithi: 0.167 yuan / m, ubude becontour: 8.22m) |
Ityala le-2: udonga lwamakhethini e-aluminium, umhlobiso wefestile ye-aluminium
Ishishini lesicelo: ishishini lokwakha kunye nodonga lwamakhethini
Kwimizobo entsonkothileyo, indlela yokucubungula yemveli ayinakugqitywa ngexesha elinye, efuna ukudibanisa izixhobo ezininzi kunye nobuchwepheshe, kwaye umphumo uhlala ungonelisi.Nangona kunjalo, itekhnoloji ye-laser eguquguqukayo inokuqhuba nayiphi na imizobo ngesixhobo esinye, kwaye isantya kunye nesiphumo zingaphaya kweendlela zokwenziwa kwemveli.Ukuthatha umzobo wentsimbi eshinyeneyo eludongeni lomkhusane njengomzekelo (umsebenzi kulo mzobo ulandelayo njengomzekelo), indlela yokusetyenzwa yodonga lwe-aluminiyam yomkhusane kunye nokuhombisa ifestile enobunzima bepleyiti eyi-10-25mm ifuna indibaniselwano yomatshini wokukrola kunye nokusika ucingo. .Umatshini wokukrola awukwazi ukwenza iikona ezibukhali, kwaye iindleko zokusika ucingo ziphezulu, ukusebenza kakuhle kuphantsi kakhulu, kwaye ubungakanani bulinganiselwe.Ukuba amashumi amawaka e-watt laser asetyenzisiweyo, isixhobo esinye sinokugqityezelwa ngexesha elinye, ngesantya esiphezulu, ngexabiso eliphantsi, ukugqiba kakuhle komphezulu, kwaye sinokuqhuba iipateni ezahlukeneyo ezinobunzima obukhulu.
Isampulu: umhlobiso wefestile kunye ne-aluminium alloy, 12mm ubukhulu, umzobo ongaqhelekanga
| Imo yokuqhuba | Uqhubekeko lwemveli | 12KW laser | 20kW laser |
| Izixhobo ezifunekayo | Umatshini wokukrola + umatshini wokusika ucingo | Amashumi amawaka watt laser izixhobo | Amashumi amawaka watt laser izixhobo |
| Inani labasebenzi abafunekayo | 2 umntu | 1 umntu | 1 umntu |
| Kufuneka indawo yomatshini | Iintlobo ezi-2 | 1 | 1 |
| Ngaba inkqubo yesibini iyafuneka | Udinga unyango lwesibini (deburring, ukungcoliswa kweoli) | Ukubumba ngokuthe ngqo ngaphandle kokusila | Ukubumba ngokuthe ngqo ngaphandle kokusila |
| Ukusika isantya | Umatshini wokukrola: ubunzulu be-0.3 mm, ireyithi yokutya yi-1 m / min, ukusika ucingo 2000mm²/h | 2.5m/min | 4.5m/mz |
| Ixesha lokucwangcisa (12mm ialluminiyam ialloy, ixesha lokucubungula ngemitha) | Umatshini wokukrola: 40min Umatshini wokusika ucingo: 2h | 24s | 13s |
| Iindleko zokulungisa (yuan / m) | Umatshini wokukrola: 40 yuan (ixabiso leyunithi: 60 yuan / iyure) Umatshini wokusika ucingo: 20 yuan (ixabiso leyunithi: 10 yuan / iyure) | 0.52 yuan | 0.34 yuan |
Ityala le-3: ngediski yomngxuma
Ishishini lesicelo: i-petroleum, igesi yendalo, i-metallurgy.
Itekhnoloji yokucubungula yemveli kufuneka isebenzise isikhunta kunye nesisiki ukuncedisa ekusetyenzweni, okunqanda ukusetyenzwa kweminye imizobo.Ukuba idatha yegraphic iyatshintsha, i-mold kufuneka yenziwe kwakhona.Ixabiso lokubumba liphezulu, ixesha lokuguqulwa lide, kwaye alikwazi ukubunjwa ngexesha elinye.Nangona kunjalo, ukusetyenzwa kwe-laser kunokuguquguquka okuphezulu, kunokuqhuba imizobo engafanelekanga, kwaye kunokuguqula uyilo lwemveliso ngokweemfuno zabathengi nangaliphi na ixesha, kwaye umgangatho wokulungisa uphezulu.Kwimeko yokusika imingxuma emincinci (njengoko kubonisiwe kulo mfanekiso ulandelayo, umzekelo), ubuncinci be-plasma yokusika i-aperture inokulingana kuphela nobukhulu beplate, oko kukuthi, i-25mm ipleyiti yentsimbi eshinyeneyo inokucutshungulwa kuphela umngxuma ubukhulu okanye obulingana ne-25mm;Ngelixa ubuncinci bomngxunya owenziwe ngamashumi amawaka okusikwa kwelaser bunokufikelela kwi-20% yobukhulu bepleyiti elungisiweyo, oko kukuthi, ipleyiti yentsimbi eyi-25mm eshinyeneyo inokucutshungulwa ngomngxuma oyi-5mm, enokunqunyulwa kwindawo engqingqwa. ipleyiti yentsimbi ene-aperture eyahlukeneyo ngexesha elinye.
Isampulu: 500 mm ububanzi disc, 25 mm ubukhulu, izinto carbon steel, processing 4, 6, 8, 10 mm ngqo ngokusebenzisa imingxuma, iziqwenga 50;
| Indlela yokuqhuba | Uqhubekeko lwemveli | 12KW laser | 20kW laser |
| Izixhobo ezifunekayo | I-300A izixhobo zokusika i-plasma, umatshini wokuhlamba, umatshini wokungqusha, umatshini wokugaya | Amashumi amawaka watt laser izixhobo | Amashumi amawaka watt laser izixhobo |
| Inani labasebenzi abafunekayo | 3 umntu | 1 umntu | 1 umntu |
| Kufuneka indawo yomatshini | Iindidi ezi-4 (utshintshiselwano olu-4 lweentlobo zamasuntswana okomba) | 1 | 1 |
| Ngaba inkqubo yesibini iyafuneka | Okwesibini ukugaya, ukugqiba | Ukubumba ngokuthe ngqo | Ukubumba ngokuthe ngqo |
| Ukusika isantya | 1.9m/mz | 1.1m/min | 1.5m/min |
| Ixesha lokucwangcisa | 56mins6s (ukusika kweplasma: 4min14s + ukugaya: 38S + milling nkqo: 1min34s + ukomba: 16min40s + ukudluliselwa kwisikhululo kunye nokuqhaqha: 33min) | 7min19s | 5mins22s |
| Iindleko zokulungisa | 52.23 yuan (ixabiso leyunithi yokusika iplasma: 1.42 yuan / m, ubude becontour yangaphandle: 1.57 m, ixabiso leyunithi yomngxuma: yuan eyi-1 / iqhekeza, iziqwenga ezingama-50) | 9.18 yuan (ixabiso leyunithi: 1.14 yuan / m, ubude becontour: 8.05m) | 8.53 yuan (ixabiso leyunithi: 1.06 yuan / m, ubude becontour: 8.05m) |
Ukudibanisa ubuninzi, isantya esiphezulu, umgangatho omhle kunye neendleko eziphantsi yimveliso.Kwishishini lemveliso, imveliso ephezulu ithetha ukusebenza kakuhle kunye neendleko eziphantsi ezisekelwe kumgangatho ophezulu.
Ixesha lokuposa: Mar-05-2021